Design And Fabrication Of A Printing I Block Machine
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Design And Fabrication Of A Printing I Block Machine
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ABSTRACT

Parameters on which clear prints depends were comprehensively investigated.  The study revealed that clear print depends on the impressed pressure the working temperature and the gold foil print paper life expectancy. Also studies were he manner of dependence of these parameters on prints impressed  on sheets of varied thickness.  The results of these investigation were  utizlied in the design and fabrication of an operational manual printing machine using gold foil   sheet depositor clear prints were impressed on papers during the new machine’s operation.

 

LIST OF TABLES

TABLE 1  - Experimental determination of pressure for printing

                   11- Effect of temperature on sharpness of print.

                  

                   111 – Description of (components) parts and materials use for them

                  

                   1v- comparison of cost and properties of materials

 

LIST OF FIGURES

Description

Figure 1 sketch of alternative A

Figure 2. Sketch of alternative B.

Figure 3 sketch of alternative C

Figure 4 isomeric view of hot plate square housing

Figure 5 isometric view of type holder

Figure 6 &7 load and free body diagram of crank are (Handle) and rod.

 

LIST OF SYMBOLS

A – Area

A – Acceleration

D – Maximum shaft diameter

  • minimum  shaft diameter
  •  efficiency

k – Thermal conductivity

c – Heat capacity

x – The pressure transmissibility of lever system (press x  1/duration )

t – Time

l – Length of shaft

m – Mass

m – Maximum bearding moment

p - Electric power

q – Quantity of heat

 

 

TABLE OF CONTENTS

CHAPTER ONE

  1. introduction                                                                                      1
  2. literature review and data collection                                        2
  3. experimental determination of pressure for prating                          3
  4.  design specification                                                                9

 

CHAPTER TWO

  1. Design solutions                                                                      11
  2. Alternative A press foot printer                                                        11
  3. Alternative  B; crank arm  (handle )                                        14
  4. Alternative  C; automatic (motorized) printer                         17
  5. Comparison of alternative and choice                                               20

CHAPTER THREE    

  1. Design selection and analysis of parts of chosen alternative   22
  2. Theory of  design/  design calculation                                               24
  3. The  design of the shaft (Hollow)                                            26

CHAPTER FOUR                

  1. construction of prototype                                                                 28
  2. general                                                                                     28
  3. material selection                                                                     29
  4. sequence of construction and assembly                                   40

CHAPTER FIVE

  1. Testing of prototype (test – run)                                                       40
  2. Evaluation of machine efficiency                                             40
  3. Operator’s manual                                                                           41
  4. Costing  (cost analysis)                                                           42
  5. Problems Encounter                                                                45
  6. Conclusion                                                                              45
  7.  

Reference

Recommendation                                                                     46

 

48

 

CHAPTER ONE

 

1.1     INTRODUCTION

          Nigeria in recent times lays strong emphasis on mass literacy and indigenous technology.  Printed matters are indispensable materials in mass literacy campaign and the trend towards indigenous technology imposes a severe clamp down on imputed engineering including printing block machinery.  Thus the situation is such that make the acquisition of printing machinery from outside our boards extremely difficult.

          Therefore to lessen the economic strain on  the mass literacy campaign local  production of  printing machinery is apparently imperative.  It is this fact that rendered integrative to the conception and realization of this low cost but efficient printing machine based entirely on local technology and resources.

          The present machine is very useful in the printing of many items like paper backs cards etc. its design and fabrication is expected to motivate and advance the design and fabrication of other machines destined for similar purpose and based on indigenous technology and resources.

 

1.2     LITERATURE REVIEW AND DATA COLLECTION

          There were no available books in printing in both the state and school libraries that actively dealt with printing technology. The only books available were those  on the  history of ‘Types’ and trade journals advertising products of foreign companies which were fund to be of little or no relevance.

          However a visit to the government printing press gave us an opportunity to study the ‘types’ available and the basic operations of  the giant printing  (Blocking) machine with respect to the ‘Types’ from there we  were able to establish;

  1. The effect of temperature on the amount of gold deposited from sheet (sharpness of print )
  2. The  effect of life time on the gold foil sheet depositor.
  3. The effect of pressure on the amount  of gold  deposited from sheet  (sharpness of print )
  4. The  effect of size of ‘types’ on the sharpness  of print  (amount of gold  deposited )

Definition:

Types : These are the characters or alphabets that forms the  letters.

Print :- This is  the mark or impression produced on paper due to the types. Gold foil  sheet depositor :- is a thin rectangular  cellophane sheet coated with gold compound.

 

  1. EXPERIMENTAL DETERMINATION OF PRESSURE FOR PRINTING.

The print there must be impact force between two  surfaces on e of which contains the ‘type’ and the other the paper on which print will be made. The force produces the necessary pressure for printing.

          Consider alternati

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